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        Detection and sort machine(DV-CH100)

        Detection and sort machine


        DeepVision blemish detection and sorting machine is widely used in magnetic materials, rubber rings, precision metal parts and other industries and fields.The equipment has the advantages of small size, flexible application, autonomous AI algorithm neural network, simple operation, low maintenance cost, online and offline, etc

        The big data screen:Real-time update of detection quantity, qualified rate, proportion of defective types and other data information, data viewing is more intuitive。

        Appearance material upgrade:New sheet metal baking paint material。

        Take the magnetic material industry for example
        磁材檢測現場圖
        Collapse, crack, trachoma, concave and convex points, wrinkle, dirt, poor grinding, falling blocks, pores, leakage, bad chamfering, drop corners, pitting, knife grain, holes, inclusions, corrosion, cracking, crystal spots, mucous membrane, slurry, grinding inclination, defect, leakage base material, foreign bodies......(According to different materials and processes, quality inspectors can see defects with naked eyes)
        3600-24000 PCS/hour (according to actual demand)
        Fatal defects 0 missed detection, total missed detection rate < 0.1%, total misdiagnosis rate < 10%
        Sort OK, NG and even abnormal NG, recheck and so on according to actual requirements
        Feeding system, according to the product shape preliminary assessment (large customized belt loading and unloading), product loading speed of 60 ~ 400PCS /min (according to the size and shape of the product and other actual conditions)
        Schematic diagram of device architecture
        Navigation
        Fiber optic sensing
        CCD
        Feeder
        Vibration navigation
        Displayer
        Retest
        Rejects
        Ichiban
        Glass turntable
        CCD
        Overall testing process
        Product Features
        • New wear,transmitting glass turntable

          Efficiency increased by 30%, equipment floor area reduced by half, durability increased by more than 1 times
        • New graphics workstation upgrades

          The new DeepVision custom graphics processor workstation is easier to use and more powerful to process
        • New high speed motion controller

          According to the project experience, we will develop a unique operation control system within one year, which can meet the detection efficiency of products of different sizes
        • New customized flexible discharging mechanism

          Newly upgraded hopper and sound insulation cover, can be compatible with many types of products feeding, the scene environment is quieter.According to customer needs, we can customize hose and belt blanking
        Product Advantage
        • A new generation of AI algorithm neural network[16 invention patents]
          Newly upgraded video monitoring failure alarm for key institutions
          Customizable UI interface and personalization features
        • New upgraded optics and   hardware architecture
          New and upgraded product detection  yield curve
          Can be customized belt, cleaning machine and other loading and unloading mechanism seamless connection production line
        • New and upgraded device appearance and control interface
          Learning cost low production line workers can be maintained
          No threshold production management system docking standard interface
        Some application cases

        Wet magnetic tile

        Surface detection

        Speed:≥80pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 15%

        Type:Crack, collapse, air hole, bad grinding, bad chamfering......

        Type:Falling blocks, leakage of wear
        • master map

        • result

        Dry magnetic tile

        Surface detection

        Speed:≥120pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, collapse, trachoma......

        Defect Type:Crack
        • master map

        • result

        Ferrite bead

        Surface detection

        Speed:≥120pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, collapse, plug hole, burr......

        Defect Type:Crack
        • master map

        • result

        Sintered magnet

        Surface detection

        Speed:≥100pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, corner drop, pitting, knife mark, hole, inclusions, corrosion.....

        Defect Type:Crack
        • master map

        • result

        Soft magnetic core

        Surface detection

        Speed:≥200pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, corner drop, speckle, mucous membrane, slurry, abrasion......

        Defect Type:Crack
        • master map

        • result

        Bonded magnetic ring

        Surface detection

        Speed:≥100pcs/min

        Result:Loss ≤ 0.05% | Fault ≤ 10%

        Type:Cracks, defects, pitting, magnetic flux leakage, pits, foreign bodies......

        Type:Pitting, bump
        • master map

        • result

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