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        Some Application Cases

        2.5D / 3D Phone Cover Glass

        Surface detection

        Speed:≤ 2.3s/pc

        Result:Loss ≤ 2.5% | Fault ≤ 10%

        Type:Smudge, hair, dust spot, scratch, edge collapse, bump, deep scratch......

        Defect Type:deep scratch
        • master map

        • result

        Metallized Ceramics

        Surface detection

        Speed:≤ 100ms/pc

        Result:Loss ≤ 0.3% | Fault ≤ 1%

        Type:Scratches, chipped edges, smudges, cracks, scratches, missing......

        Defect Type:scratch
        • master map

        • result

        Metallic Part

        Surface detection

        Speed:≤ 500ms/pc

        Result:Loss ≤ 0.1% | Fault ≤ 5%

        Type:Smudge, bright mark, scratch, spot, mold, knife grain, notch......

        Type:Burr、scratch
        • master map

        • result

        Steel plate detection

        Surface detection

        Speed:≥120pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 5%

        Type:Burr, scratch, bruise......

        Type:Burr、scratch
        • master map

        • result

        Industrial character recognition

        Surface detection

        Speed:≤ 120ms/pc

        Result:Precision rate ≥ 99.99%

        Defect Type:Capital
        • master map

        • result

        The finished jelly

        Surface detection

        Speed:≥100pcs/min

        Result:Loss ≤ 0.2% | Fault ≤ 5%

        Type:Hair, pulp insects, black residue, air bubbles, iron filings......

        Defect Type:Hair
        • master map

        • result

        Face detection

        Surface detection

        Speed:≥235pcs/min

        Result:Loss ≤ 1% | Fault ≤ 1%

        Type:Singe, foreign body, hair, dirty......

        Defect Type:Singe
        • master map

        • result

        Medicine plate detection

        Surface detection

        Speed:≥500pcs/min

        Result:Loss ≤ 0.001% | Fault ≤ 0.001%

        Type:Deformation、foreign body、line error、blow-by......

        Defect Type:Deformation
        • master map

        • result

        Medicine boxes

        Surface detection

        Speed:≥500pcs/min

        Result:Loss ≤ 0.001% | Fault ≤ 0.001%

        Type:Damaged,smudged,medicine box opening,deformation,label curling......

        Defect Type:deformation
        • master map

        • result

        OCR test of medicine plate and box

        Surface detection

        Speed:≥500pcs/min

        Result:Precision rate ≥ 99.99%

        Defect Type:character
        • master map

        • result

        Electronic Components

        Surface detection

        Speed:≤ 2ms/pc

        Result:Loss ≤ 0.01% | Fault ≤ 1%

        Type:Magnetic leakage,bubbles,cracking,deformation,black,crack,crescent,trachoma,indentation......

        Defect Type:End of bad
        • master map

        • result

        Pouch power cell

        Surface detection

        Speed:≤ 5s/pc

        Result:Loss ≤ 0.1%(serious defects is 0) | Fault ≤ 5%

        Type:Polar piece folding, breakage, leakage, edge sealing foreign body,convex, pinhole......

        Defect Type:Sealing foreign body
        • master map

        • result

        Wet magnetic tile

        Surface detection

        Speed:≥80pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 15%

        Type:Crack, collapse, air hole, bad grinding, bad chamfering......

        Type:Falling blocks, leakage of wear
        • master map

        • result

        Dry magnetic tile

        Surface detection

        Speed:≥120pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, collapse, trachoma......

        Defect Type:Crack
        • master map

        • result

        Ferrite bead

        Surface detection

        Speed:≥120pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, collapse, plug hole, burr......

        Defect Type:Crack
        • master map

        • result

        Sintered magnet

        Surface detection

        Speed:≥100pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, corner drop, pitting, knife mark, hole, inclusions, corrosion.....

        Defect Type:Crack
        • master map

        • result

        Soft magnetic core

        Surface detection

        Speed:≥200pcs/min

        Result:Loss ≤ 0.1% | Fault ≤ 10%

        Type:Crack, corner drop, speckle, mucous membrane, slurry, abrasion......

        Defect Type:Crack
        • master map

        • result

        Bonded magnetic ring

        Surface detection

        Speed:≥100pcs/min

        Result:Loss ≤ 0.05% | Fault ≤ 10%

        Type:Cracks, defects, pitting, magnetic flux leakage, pits, foreign bodies......

        Type:Pitting, bump
        • master map

        • result

         FAQ 
        How many image data need to be learned for each defect category?
        The number of images to be learned will vary according to the complexity of the images, but in the initial stage, about 40-100 images for different defect categories can be provided。
        How long does it take to build the neural network model?
        The general image size of 2048*2048 pixels, 500 for the standard, about 30 minutes。
        Industrial AI vision kit installation, need to change production line?
        Can be directly installed to the original production line, generally do not need to extend the additional major production line。
        What is the recognition speed that can be achieved in the actual production line?
        For example, the inspection project of medicine box packaging can detect about 500 products in a minute through full inspection,the specific situation of each project is different, so please take the actual project situation as the criterion。
        Can multiple different defects be identified?Is there an upper limit on the number of identifications?
        Supports multiple different categories of defects in the same project, with no upper limit on the number of categories detected。
        Whether the software is a standardized product?
        Products are standardized, with a strong versatility.At the same time, according to the special needs of users in different industries, technical personnel can customize the program according to the needs on the basis of the product。
        Is the image sample formatted?
        Image format is not limited, basically covering all image formats.Such as JPEG, BMP, PNG and so on。

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